FAQs Plumbing PE-Xa

Answer
A PE-X (crosslinked polyethylene) pipe is a specially designed plastic pipe with distinctive properties that make it ideal for radiant floor heating and plumbing systems. Uponor produces PE-Xa pipes, which are considered a superior type of PE-X.

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Answer
Currently, three methods of producing crosslinked polyethylene
(PE-X) pipes exist:
• Engel or peroxide method (PE-Xa)
• Silane method (PE-Xb)
• E-beam (electron beam) or radiation method (PE-Xc)
All three processes generate pipes that are crosslinked to varying degrees, and which are suitable for potable water distribution applications.
Uponor manufactures Engel-method PE-Xa pipes. The PE-X pipe industry considers this pipe superior because crosslinking is performed during the manufacturing process, when polyethylene is in its amorphic state (above the crystalline melting point). Using this method, the degree of crosslinking attains around 85% (higher than other methods), resulting in a more uniform product with no weak links in the molecular chain.


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Answer
Uponor PE-X plumbing systems for residential and commercial applications use crosslinked polyethylene (PE-Xa) pipes instead of metal pipes for water distribution. PE-Xa pipes are clean, non-toxic and extremely durable. The flexible nature of this pipe is gaining popularity with plumbers with respect to both new construction and retrofit applications. Uponor PE-Xa pipes are available in straight lengths or coils.

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Answer
First of all, it is a clean and smooth water distribution system. Additionally, Uponor's plumbing system features PE-Xa pipes, which are corrosion resistant. Aggressive water and soil conditions may have a negative impact on metal materials, and pinhole leaks can occur in copper pipes as a result. Additionally, Uponor PE-X plumbing systems can be smoothly installed.

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Answer
Yes, the Uponor PE-Xa has undergone 35 years of rigorous testing. In 1973, Uponor (then known as Wirsbo), submitted PE-Xa pipe samples to an independent laboratory, Bodycote Polymer AB in Sweden. For three decades, these samples underwent continuous hydrostatic tests at extreme temperatures and pressures. Upon the recent conclusion of these 30-year lifecycle tests, not a single piece of Uponor PE-Xa had experienced any breakdown or failure.

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Answer
The outstanding material characteristics of Uponor PE-Xa pipes also have a major bearing on the connection techniques used. The shrink-back effect of PE-Xa material allows the use of the Uponor Quick and Easy fitting system. Uponor Quick and Easy fittings are available, made either of advanced PPSU plastic material or of brass.

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Answer
We’ve kept the fitting process very simple. The unique Uponor Quick and Easy fitting system utilises the elastic properties of Uponor PE-Xa pipes. A PEX ring is fitted over the pipe and both the pipe and ring are slowly expanded and pushed onto an Uponor Quick and Easy fitting. The pipe and ring then shrink back to their original positions, creating a seal between the pipe and fitting. This is due to the shrink-back effect, which only applies to Uponor PE-Xa crosslinked pipes.

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Answer
Uponor offers a plumbing manifold system. This means that there are no fittings under the floor or hidden away in inaccessible spaces. The only place connections required are located at the manifold or the application i.e. a tap, shower or WC.

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Answer
1. General disinfection

With these rules you should not have problems in regard on bacteria or Legionella.
Therefore some general methods should be used.

UV radiation for disinfection

This method could be just used for one point in the system (mostly closed to incoming
point, means water meter). It could just make sure that the incoming fresh water will not bring any bacteria or Legionella into the system. It could not disinfect the entire system!
The UV radiation device must be designed according to the working temperature and volume flow (please see suppliers instructions).
It could be necessary to have more than one device in the system (for. e.g. Hospital,
laboratory,...)

Chemical disinfection

For chemical permanent disinfection mostly chlorine is used. For the general disinfection (long term) a maximum load of chlorine of not more than 0.100 mg/l should be used. Higher loads (in long term use) will effect the live time of the pipe system.

Thermal disinfection

According to DVGW worksheet W 551 (April 2004)
This worksheet is mainly written for the design and the usage of hot tap water systems.
There are described some general rules. For e.g.
- it must be possible that the hot water temperature could be 60°C at least once a
day (for big systems, means more than 400l)
- the water tank should be designed that the water will be heated up quickly (no
mixing in the tank between hot and cold water)
- if there are more than 3l in the hot water system, a circulation (hot water return)
should be used
- if circulation systems are used the temperature difference must not be more than
5K between hot water outlet of the tank and circulation return in tank
- in big facilities ( like hotel, hospitals, nursery homes, tank bigger than 400l, …)
the hot water temperature should be always 60°C in tank or heated up at least
once a day to 60°C. Accordingly it should be handled for small houses (one or two
family)
- the hot water tank should be not bigger than necessary
- not used parts of the system should be cut as close as possible to the main line

2. Short term disinfection
If your system is already contaminated (why ever) you have to disinfect the hole system by a method that should kill all bacteria and/or legionella. This could be also called a quick disinfection.
Please observe that a full documentation should be made and hand out to the customer/user of the system and maybe the responsible public authority.

Thermal disinfection
According to DVGW worksheet W 551 (April 2004)
- heat up the water temperature to 70°C, because with 70°C nearly all bacteria/Legionella and so on will be killed
- let the circulation pump run until inlet and outlet temperature on the hot water tank is (approx.) the same
- flush (fully opened valve) each hot water out let for at least 3 minutes with water temperature 70°C (at the outlet)
- make sure that nobody will hurt during this activity

Chemical disinfection
Also for the short term chemical disinfection mostly chlorine is used.
Before you start with the chemical disinfection you should “wash” the infected system at first. This should be done to wash out the bio film from the inner side of the tap water pipe. Because the bio film is often hiding the bacteria’s and Legionella. So if you don’t flush the pipes the chemical disinfection may not work proper.
The flushing should be done with an air/water mixture (please take care that it will be oil free air because we are working with the food stuff tap water). The flushing should not be done below 2 up to 3 m/s (you may use a buster pump to get this speed into the system). It is suggested to flush each valve for at least 1 minute.
After the flushing the system should be filled with the water chemical mixture (regarding the mixture please see below). The mixture should stay, under pressure, for some hours, maximum 12h, in the system.
After the residence time the system has to be flushed again to wash out the chemicals completely! This has to betested properly on each water outlet. Please obtain the local environmental protection rules.
Consider for some chemicals the responsible maximum concentration:
Chlorine bleaching (sodium hypochlorite NaOCl) max. 50 mg/l chlorine
Calcium hypochlorite (Ca (OCl)2) max. 50 mg/l chlorine
Chlorine dioxide (ClO2) max. 6 mg/l CIO2
If the water tanks should be disinfected separately they could be sprayed with a sodium hypochlorite mixture with 5g/l chloride. Therefore thy must be empty and dry. The chemical disinfection may effect the life time of the entire tap water system.
The safety rules for the work with high loads of chlorine must be always observed!
Please make sure that the local environmental protection rules will also be considered. Please check and follow also the chemical supplier rules!

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